Waterproof Crimp Connectors

Waterproof connectors form an extremely tight seal to protect against wet environments such as humidity, rain, and snow. They are also resistant to corrosion from exposure to chemicals and saltwater.

Crimp connections are fixed to the end of stranded cables by mechanically compressing them. They are generally used to replace soldered connections.

High IP (Ingress Protection) Rating

Electrical connectors are an essential part of many applications, allowing quick and easy connection and disconnection of wires and cables. But they’re often exposed to moisture or water, which can cause corrosion and damage. Waterproof connectors create a tight seal and prevent moisture from entering the device, protecting it from wet environments.

The IP rating system was created by the International Electrotechnical Commission to indicate how impervious a device is to solid foreign objects and liquids. The first number in the IP rating system indicates protection from solid foreign objects on a scale of 0 to 6, while the second number is used to measure protection against liquid intrusion. For example, a device with an IP67 rating is protected from dust and can be submerged in a meter of water for half-hour.

Crimp connections are common for connecting coaxial cables[20] to equipment, reducing assembly time and providing a strong and reliable connection. It’s important to use proper crimping techniques and tools to avoid damage or failure, such as “dog ears” caused by uneven pressure and excess ferrule material.

The TRIM TRIO series of waterproof crimp connectors are ideal for wet industrial applications, such as stage lighting, energy and off-road equipment. They feature a variety of sizes, styles and features to meet your application needs, including tinned copper barrel connectors with waterproof crimp connectors corrosion resistance, a high temperature rating, and a 3:1 adhesive heat shrink tube. They’re also low PIM rated, which helps reduce interference on LTE and other wireless networks.

Corrosion-Resistant

Corrosion occurs when metals react with the environment to deteriorate and lose their original properties. This deterioration results in poor performance and can ultimately cause equipment failure. Waterproof crimp connectors protect connections from corrosion by providing an airtight, watertight seal. They’re also highly durable, making them ideal for harsh environments that experience frequent exposure to moisture, humidity and salt.

Waterproof wire connectors have an inspection window, allowing you to ensure that you’ve made a secure connection. They’re available in a variety of colors to help you identify the size of your wire. Their adhesive-lined insulation shrinks and bonds to the conductor when heated, protecting the connection from water and corrosion.

They can be used in a wide range of applications, including marine, automotive and DIY projects. They’re a convenient alternative to tape, heat shrink and mastics, and they’re easier and faster to use than soldering.

They’re rated IP68 and IP69K when mated, meaning they can withstand harsh environmental conditions like high temperatures, oil/coolant splashing and extreme vibrations. Configure your ideal waterproof crimp connector for your application by choosing a housing, pins and sleeves that match your wire sizes. PEI-Genesis also offers low PIM (Passive Intermodulation) connector assemblies, which improve signal quality and reduce interference between adjacent wireless networks. This can be an issue in certain wireless network applications like LTE.

Moisture-Resistant

The waterproof properties of these connectors make them a great choice for harsh environmental conditions. They can withstand moisture, humidity, dust, and contaminants. They also have resistance against vibrations and shocks. This allows them to keep electrical connections stable even in challenging environments. These features make waterproof crimp connectors a good fit for automotive applications, such as wiring extensions and repairs.

Moisture can significantly affect the performance of electrical devices, so these waterproof connectors are a smart investment for many outdoor applications. They can withstand wet environments, including humidity, rain, snow, and saltwater. These conditions can affect conductivity and cause corrosion, but the waterproof connectors will prevent these problems by creating an extremely tight seal.

These waterproof connectors are easy to install and have a high IP rating. They also offer great value wire splice connector waterproof and are suitable for many different applications. This makes them a great option for DIYers and professional engineers alike.

This kit includes assorted crimp rings and butt connectors that are compatible with AC & DC circuits. They are made of tubular copper with tin plating for durability and corrosion resistance. They are manufactured with a UL-Listed crimp terminal and an adhesive heat shrink 3:1 tubing for a secure connection. The crimp connectors are suitable for wire sizes ranging from 10-22 AWG. These are a good solution for lighting and other low voltage outdoor installations.

High Temperature Resistance

If you’re working in an environment that can reach high temperatures, a waterproof connector is essential. This is because metals undergo a softening process when subjected to high temperatures. This can affect the contact resistance between conductors and cause it to decrease. A waterproof crimp connector can protect the wires from this.

A waterproof crimp connector that has a high temperature rating is also able to handle more current than ones with lower ratings. A higher current value can increase the rate at which the wires heat up, but the waterproof crimp connector will be able to handle it.

There are different types of waterproof crimp connectors, including closed barrel crimps, ratcheting crimps, and solderable splice connectors. Closed barrel crimps have a cylindrical opening for the wire. They’re secured by putting the wire into the opening, then mechanically deforming it (crimping) it with a tool. This method of crimping is resilient to vibration but not as secure as the other two.

Ratcheting crimps are more secure, as they have a ratchet-like mechanism that enables you to apply increased force during the crimping process. This results in a tighter, more secure crimp that’s also less likely to become loose over time. Solderable splice connectors are designed to be used with lead free solder that has a lower melting point for faster installs. They must be heated with a torch or blow dryer to make the connection, and the solder will melt to create a water-proof seal. These work well for making wiring extensions in a corrosive saltwater environment such as with Swamp Eye Submersible Lights setups.