Vacuum Emulsifier
Vacuum emulsifier is an advanced machine used to make a stable mixture of two or more immiscible liquids. It works by generating strong impact, crushing and shearing forces with high cooperation between rotor and stator.
It can help the cosmetic industry produce creams, soaps, shampoo and lotions. Drug ventures additionally discover this equipment valuable in blending treatments, oral syrups and latex.
1. Emulsification
Emulsification is a process where one immiscible liquid is dispersed into another. For example, oil-water cutting fluid used in metalworking is an emulsion. There are several different ways to create an emulsion, including shear-force emulsification, high-speed homogenization, and ultrasonication. However, these methods have their limitations.
In contrast, vacuum emulsifiers can create stable emulsions with little effort. They also have the ability to create smaller droplets, which leads to more precise control over the emulsion’s size.
Vacuum emulsifiers are ideal for the cosmetic, pharmaceutical, food, and chemical industries on both a small and large scale. They are designed to work quickly and efficiently, which is why vacuum mixer they’re so popular among producers who want to increase productivity.
The heart of a vacuum emulsifier is its batch mixer, which consists of a rotor and stator that create strong suction force. The materials go into the rotor from both sides, and they’re cut, sheared, emulsified, and homogenized at high speed. This results in a consistent, uniform mixture without any air bubbles. The resulting emulsion can be used in various applications, including creams, ointments, and lotions.
2. Mixing
Vacuum Emulsifier is used in various industries like cosmetic & medical. This machine is able to make various products such as cream, lotion and suppository. Moreover, this mixer can also mix liquid detergent and lubricants.
It has a stainless steel emulsifying pot and a control system with PLC. It is also equipped with a vacuum pump that connects the emulsifying pot to the water tank. Sometimes, the machine’s heating interlayer may fail to go up or the emulsifying pot is not heated properly. In this case, it is recommended to examine the emulsifying pot to check whether it is connected with steaming generator properly.
In addition to that, the emulsifying mixer also needs to have similar sizes of material particles to ensure proper mixing. Rough materials tend to interfere the pores resulting in poor emulsification. It is crucial to pay attention to the temperature, speed, and shearing during the mixing process. This will help to achieve a high-quality and uniform product. The vacuum emulsifier also has the ability to reduce wastage of raw materials.
4. Dispersing
Vacuum emulsifier machine can be used in cosmetic, pharmaceutical, food and chemical industries for production of creams, ointments and lotions. In cosmetic industry, it can be used to make skin creams and eye creams. In pharmaceutical industry, it can be used for producing ointments and mixer manufacturer oral syrups. In food industry, it can be used to make mayonnaise and dressings.
A vacuum emulsifier is composed of two pots, one is for oil phase and the other for water phase. The oil pot is suitable for dissolving solid particles in the oil phase, and then the solvent is sucked into the emulsifying pot through dedicated pipes. The emulsifying pot is equipped with a homogenizer, middle blade stirrer and scraper deposits stirrer to offer the best blending route.
To operate the vacuum emulsifying mixer, first turn ON the power and heating button to pre-heat the oil and water pots. Once the temperature of the process reaches a prescribed protocol, close the valves of the pots and stir to achieve an even mix of ingredients. The emulsion will be discharged when the operation of the blending mixer is finished and all the air bubbles are eliminated.
5. Separation
Vacuum emulsifying mixers are used in the production of products like lotions and creams. They are unique in that they allow for the mixing of two liquids together without the creation of air bubbles. This allows the ingredients to be mixed together more thoroughly, which in turn results in a smoother and finer end product.
The machine is made up of a tank, which holds the liquids that are to be mixed, and a pump that creates a vacuum inside the tank. It is important to clean this machine after each use to prevent the buildup of bacteria, which can then cause the mixtures to spoil and separate.
Besides the basic function of emulsifying, dispersing and homogenizing materials, vacuum homogenizing emulsifier mixing tank has other features such as high emulsification speed, strong impact force, centrifugal extrusion, shearing and crushing forces between rotor and stator to make fine and delicate material particles. It also has an electronic control system, lifting device and work platform. The material slimming, emulsification, uniform mixing and dispersing will be finished in short time.