Why Buy a Scrap Metal Baler?
Metal scrap balers compress waste materials into manageable, more transportable bales. This makes it easier to haul and recycle metals, cutting costs on freight and labor.
Metal scrap baling machines work much like a typical farm baler, using hydraulic pressure to compact material into dense, solid blocks. This process is vital for the recycling industry, making it faster and more cost-effective to handle large quantities of waste.
Cost-Effective
A scrap metal baler can make it easy to manage your waste by turning a messy, bulky pile of scrap into a compacted, easy-to-handle bale. This will save you money on storage space, employee time, and fuel costs compared to hauling loose materials around your facility. It can also help you cut down on landfill taxes if your waste ends up in a landfill.
A variety of different fleet ferrous and non-ferrous scrap metal balers are available to meet your specific needs. Some are designed for limited-space, low-quantity applications while others are larger, fully automatic and suitable for high-volume use.
Manufacturers are constantly looking for ways to squeeze efficiencies out of their machines. Like an auto engineer striving for a higher mileage per gallon from the latest model of a car, baler engineers are targeting drive systems, hydraulics and material usage to boost efficiency. For example, some manufacturers have developed balers that automatically switch to an energy saving mode when the machine isn’t processing. This limits the motors’ electricity consumption, keeping operating costs down.
It is important to factor in the cost of electricity for your baler as well as any additional power requirements, such as heat and air conditioning. It is also important to consider the labor costs for operating your baler and managing the scrap materials. A knowledgeable and well-trained workforce is vital for optimum performance. Many companies provide training on all aspects of equipment and offer performance services to support the installation, start-up, operation and maintenance of equipment.
Easy to Operate
Scrap metal balers are a valuable investment for any business that produces metallic waste. They help businesses reduce their disposal costs, Scrap Baler increase storage space, and make it easier to transport metallic waste. In addition, they help prevent fire hazards and other safety issues that could occur in the workplace.
Metal scrap balers are available in both portable and stationary versions, and they can be used for a variety of purposes, from manufacturing to recycling centers. They are designed to compress scrap metal into sizable bales that are easy to handle, stack, and transport.
They are powered by hydraulic systems, and their basic components include a ram, chamber, and a gate for material feeding. These machines can also be equipped with accessories and add-ons to automate processes, such as tying. These additional features improve productivity and ensure that the balers are properly maintained.
The hydraulic cylinders that power the scrap metal balers must be durable and able to withstand high compressive forces. In addition, they must be monitored for condition and lubricated to avoid damage. A tying system is also essential to make sure that the balers are correctly tied after compression.
Another important feature of a metal scrap baler is the ejection rams that are attached to the machine. These rams allow the baler to eject bales from the chamber without any manual intervention. This allows for faster processing of materials and reduces the risk of contamination.
Easy to Maintain
Like any other piece of mechanical equipment, balers need regular maintenance. This includes visual inspections, lubrication, hydraulic fluid levels and replacement, and electrical checks. The key is to do the routine tasks that prevent major breakdowns.
A scrap metal baler is only as Aluminum Foil Food Container/Tray good as the operator who operates it, so getting the proper training is essential. Skilled operators can spot problems early, maneuver material safely and efficiently, and handle the different types of materials correctly.
For example, a ferrous scrap metal logger/baler requires special safety protocols, including the Lock Out, Tag Out (LOTO) system that locks the battery and controls when the machine can be started. Mechanics should also wear steel-toed boots, gloves, safety glasses, and hearing protection.
Other important maintenance tasks include checking belts and chains for signs of tension or wear, replacing hydraulic and air filters, inspecting welds, analyzing performance logs, and updating maintenance records. These can all help catch issues before they become expensive repairs.
The most effective way to maintain a baler is to perform it regularly, says Walter Massey, operations manager for Macon Iron & Paper Stock Co. Inc. (Macon, Ga.). He adds that it’s a good idea to use an hour meter and counter on the wire tier to keep track of when it needs service. An hour meter can also automatically print out a work order when the scheduled maintenance time comes around, and it can even send a request to reorder parts for a baler based on predetermined inventory requirements.
Easy to Transport
You’ve likely seen bales of hay or straw, which are made by compressing the material into a decided shape—often a cube, rectangle, or circle. Scrap metal balers perform the same task, compacting the metal pieces into a single shape that makes them easier to transport. When you have a truckload of metal scraps that are all different sizes and shapes, they’ll jangle with every bump and potentially fall out of the truck during transport. The same is not true when you have a load of well-compacted, tightly-packed bales that are easier to haul and will remain stable during transportation.
Moreover, the fact that your recycling materials are baled means you’ll be able to fit more of them in the same space, which will enable you to save money on transport fees and storage costs. The streamlined and compacted nature of your waste also makes it much easier for you to get an accurate measurement of the material, which will enable you to get a better return on your recycled materials.
The main thing to consider when choosing a baler is whether you want it to have a built-in crane or not. This is a critical factor because it will determine how easy it is to prep the scrap and then move it into the baler. If you have a pre-hopper or tip pan system in place, then getting a metal scrap baler with a crane built in will make sense for your operation. Otherwise, a portable logger/baler without a built-in crane may be more suitable for your needs.