Epoxy-Glue Patch Cord and Pigtail Manufacture-Line-Tools-And-Machine

A pigtail is a short cable with connectors on one end and bare wires on the other. It is used to connect devices in telecommunications networks.

This type of termination is fast and easy. However, it is not low loss. It is also expensive and epoxy-glue-patch-cord-and-pigtail-manufacture-line-tools-and-machine requires a special Hot Melt oven.

Cost

Regardless of how they are used, patch cords and pigtails can be expensive to produce. To lower costs, manufacturers need to use an automated dispensing system that can control the amount of epoxy dispensed into each connector. The dispensing method also needs to be consistent and accurate.

In order to do this, manufacturers should use an automated dispensing system that utilizes airfree displacement technology. This allows for faster dispensing and improves epoxy fill control. Additionally, a system should have a vision systems that ensures the needle reaches the ferrule hole correctly. This can help reduce labor cost, improve assembly performance and improve the quality of patchcords.

A splice-on connector is another way to save on cost. This type of termination eliminates the need for a splice enclosure and does not require additional cable handling or cleaning. It also offers quick and easy installation. In addition, splice-on connectors offer a high level of performance. However, they do not offer the same level of flexibility as a patch cord and can result in increased installation time.

Some installers choose to avoid using epoxies at all and opt for an alternative termination method. Instead of splicing in the field, they will fusion splice a pigtail (or one end of a factory-made patch cord) to the installed fiber. This option does not require the purchase of a splicer, but it does require a significant commitment to training and the use of the equipment.

Performance

Using the right tools is vital for a successful patch cord installation. You will need an epoxy dispenser, a fiber holder block and a cleaning wipe dampened with isopropyl alcohol. Also, you should have a syringe to inject the epoxy. Some syringes are equipped with a special lapping fluid. This liquid serves as a lubricant to allow the ends of the fibers to slide easily into position for bonding. Lapping fluids are usually color-coded so they can be used as an indicator for quality.

You can also use a fusion splicer to join pigtails (essentially one end of a factory-made patch cord) to installed fibers. This eliminates the need for epoxy and hand tools, but it does require a larger initial investment in a fusion splicer. However, it is cheaper than buying a full kit of epoxy/polish connectors and provides the same performance.

Another option is a prepolished/splice connector, which has a short stub fiber already epoxied and polished inside the ferrule. This allows you to just cleave a fiber, insert it and splice it in the field without having to worry about epoxy or hand tools. It is more costly than an epoxy polish type, but it is a good choice for installers who are installing a lot of connectors and can amortize the expense over many connections.

Durability

The durability of an epoxy-glue patch cord is measured by its tensile strength, which measures the stress that a connector can be subjected to before it breaks. This is a crucial measurement for installers who may use patch cords in harsh environments where temperature fluctuations and humidity can cause damage. The tensile strength of the patch cord also depends on its manufacturing process, and it is important to select an adhesive that has good adhesion and curing properties.

The epoxy used for fiber optic terminations must be dispensed in the correct amount, and Borosilicate the proper dispensing system can help achieve this. The best pneumatic dispensing systems can control the amount of adhesive that is injected into the ferrule, and they can compensate for changes in epoxy viscosity over time. This allows the installer to maintain a consistent dispense amount and ensure that the entire bore of the ferrule-hole is filled with epoxy.

Some installers opt to avoid using epoxies altogether, instead choosing to fusion splice a pigtail (one end of a factory-made patch cord) onto installed fibers. This eliminates the need for epoxies and hand tools, but it requires the use of a fusion splicer, which can be expensive and difficult to transport and store. It is also essential to have the right training and quality assurance procedures in place to ensure that these products meet industry standards and specifications.

Maintenance

Epoxy glues are known to be very tough and durable, and they can withstand a lot of stress. They are also resistant to moisture and chemical substances. They also have an enviable flexural strength, which makes them good for bonding materials such as metals and woods. They can also be used to fill small voids. One component epoxy resin adhesives are easy to use. They have a paste-like consistency and can be applied with trowels or by extruding a bead. This type of adhesive can be easily removed from surfaces and cleaned using isopropyl alcohol.

These adhesives are used by manufacturers and repairmen for a variety of applications. They can be used to repair rust or rot in metals and woods, for example, and they are also ideal for filling voids in pipes and containers. They can be used to repair cracks in concrete floors or to strengthen the bolts that hold heavy machinery to the ground.

Epoxy is also used as a lapping fluid for patch cords before they are bonded together with another cable. The fluid helps to remove any surface debris and allows the fibers to be shaped and positioned properly before the glue is allowed to set. It also serves as a lubricant to prevent excessive force being applied during the lapping process.