What Is a Vacuum Emulsifier?
Vacuum emulsifier is an advanced homogenizing machine that produces high-quality cream products. It is widely used in cosmetic, pharmaceutical, and food industries to produce creams, ointments, and lotions. It also has applications in dyeing industrial products and printing inks.
It uses high shear to distribute the material in the tank. It removes air from the product, which is important for ensuring smooth appearance.
Benefits
Vacuum emulsifier mixer is an industrial device that can combine and disperse immiscible liquids to form a semi-stable mixture. It is widely used in chemical, pharmaceutical, cosmetic, and food industries to make ointments, lotions, creams, and emulsions. It has many benefits, including reducing production times, safer and easier handling, and vacuum mixer improved product quality. The vacuum function of the machine removes air bubbles and improves the uniformity of the mixture. It also prevents the formation of foam.
The vacuum emulsifier is a multifunctional device that can handle mixing, homogenizing, dispersing, and aspirating functions. It can also create a vacuum status and reduce bottom sediments. It is easy to operate and maintain, and offers a wide range of applications.
These machines are largely used in the cosmetic industry. They are ideal for mixing beauty products such as lipsticks, creams, and face cleansers. They can also be used for making foods such as mayonnaise, jam, spread, and margarine. In addition, this equipment can be used to produce ointments and injectables.
This mixer has a low volume and can be used in small scale industries for testing new solutions. The vacuum emulsifier has an inner tank that is heated by electricity, while the outer agitator is equipped with Teflon scrapers to eliminate the material that sticks to the wall of the vessel. The Teflon scrapers also allow the agitator to work in an even manner, without cornering. This ensures that the mixture is pure and uniform.
Advantages
Vacuum emulsifying mixers are a great option for producing creams and other fluid products like cough syrup. The machine is used to reduce the time it takes to mix these products, as well as the amount of wastage that occurs during manual blending. It also provides a high level of product uniformity and effectively controls the viscosity. It can even eliminate the formation of dead corners in the mixture.
The machine works by generating extreme sonic pressing factor waves in the liquid medium, which cause gushing and break covalent bonds in the water. It can also be used to produce two-phase emulsions by adding more low-density liquids. It can also help to reduce bottom sediments by micro-aeration.
The vacuum emulsifying mixer is widely used in pharmaceutical and cosmetic industries mixer manufacturer to produce various kinds of immeasurable products. This includes body creams, lotions, shampoos, shaving gel, lip glows, and syrups. It can also be used in chemical industries to emulsify polyesters, synthetic fibers, and paints. In addition, it can be used to process latex, saponification products, and sauces. It can even be used to make synthetic resin paints and coating liquids. It can also be used in the paper, pesticide and fertilizer, plastic, and power electronics industry. It is suitable for mixing and homogenizing all types of liquids and emulsions.
Requirements
Vacuum emulsifier is a machine used for mixing and homogenizing liquids in the cosmetics, pharmaceutical, food or chemicals industries. It can also be used to mix solid and powdered materials. It has an automatic stirring system and a vacuum system that ensures no air bubbles are present in the material. This type of equipment is suitable for both large and small-scale manufacturing. The operating specifications are pre-decided on the control panel and can be easily operated.
The machine is powered by electricity and has three tanks that work simultaneously. It is easy to operate and has a digital display screen that shows the operation status of the machine. This enables the operator to monitor all functions and controls of the device. It can also adjust the mixing speed and temperature.
The heart of the emulsifying mixer is the high-speed rotor and stator. The rotor is rotated at 3000rpm and creates a strong suction force. The material enters the rotor from both sides and is cut, dispersed, sheared, centrifuged and emulsified. The resulting mixture is then jetted through holes on the stators and is homogenized by slow and high shear forces. This allows the ingredients to be mixed, dispersed and emulsified quickly and evenly. This process is ideal for sensitive tissue samples, lysols and foams. However, the high shear can generate a lot of heat, which can be damaging to certain products.
Cost
The cost of using a vacuum emulsifier depends on the size and capacity of the machine. It is generally less expensive than other mixing machines, such as mixers with a planetary gear. It is also more energy-efficient than other types of machines. This means that you will save money on electricity and gas costs while producing high-quality products.
The vacuum emulsifier is designed to provide a precise emulsion for the cosmetic, pharmaceutical and food industries. It can be used for small or large batches, and it can mix both liquids and solids. The process is fast and efficient, and it produces high-quality products that are long-lasting in storage.
A vacuum emulsifier is a complex piece of machinery that can be expensive to install and maintain. However, it can be cost-effective in the long run if you use it for multiple processes. It also helps you save time and reduce waste, which will benefit your business.
A cream vacuum homogenizer consists of the main emulsification blender, water tank, oil tank, pumping system, electrical control panel, hydraulic lifting system and piping system. It is specially designed for cream products and other liquid ointments. The main pot of the emulsion mixing machine can be flipped over at 120 degrees, making it easy to dump materials. In addition, the emulsion blender has an internal slow-running anchor agitator and external inline high shear emulsifier for dispersing, emulsifying and homogenizing the materials.